How To Convert Char Broil Grill To Natural Gas

Remove The Lp Regulator

How to Convert Your Gas Grill to Natural Gas

Using a wrench, remove the LP regulator hose assembly from the manifold connection. Save this part in case you want to convert back to propane.

Your LP regulator hose will be located in either the cart or under the side burner shelf.

If the manifold connection is located inside the cart, insert your converter kits natural gas hose through the back panel and into the cart. Guide the hose to the manifold connection.

If its in the side burner, you can also guide the hose through the panel and towards the connection in the side burner area of the grill.

Secure the natural gas hose to the connection securely using a wrench.

Remove The Top Layers & Burners

Open the center of your grill slowly, and its time to remove some parts. They are as follows-

  • Cooking grates
  • Heating racks
  • Flare tamers

After removing the specific parts, the burners will be visible now. Typically most grills come with two to six burners, depending on your grills size. The burners appear as expanded metal buckets with a range of openings crosswise the head to toe for the fire to leave.

For removing the burners, you have to move out the knot pins drilled on both sides of every burner. You can do the removing task with the aid of bare hands alone. Displace all holdover pipes attaching the burners. Next, cautiously remove the burners or stoves themselves. Before doing so, we suggest you check your grills manual since grills vary from part to part.

Switch Off Your Gas Line

Before sending the plumber on the primary working pathway, ask him about obtaining your gas shut-off pipe inside your home. You may have to switch off the gas pipe ere connecting with the grill. Not to mention, set it behind the track when you are all to go for cooking. If your natural gas line valve is nearby a roadside, tell the professional to put it in a suitable place for your usage.

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Switch Off Your Bezels

At first, you should displace the front knobs of your grill. The bezels are easily pullable directly close to you, and now you have to observe them again. Usually, bezels function as a regulator for the stream of LP gas.

It is the thing that enables you to slow cook your vegetables or achieve a sear on your burger. You should unscrew the older bezels of the LP gas grill and replace them with the natural gas line elements. Dont forget to align the queues on point before closing the nuts.

Have You Got Or Can You Get A Mains Gas Supply


If your house is already serviced by mains gas, extending the supply to your grill is relatively easy. However, if you dont, you will need a professional company to complete a survey about whether they can fit a connection pipe to your property.This might be costly, and it might not be viable. And if you live somewhere remote there is a chance its not possible at all. These costs could be anywhere from a thousand dollars to several thousand dollars, depending on the distance to the nearest NG main.

One way to find out is to jump online to see what areas gas companies cover, or if you know your neighbors already have a natural gas supply, it may be an easy fix and low cost.

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How To Convert Natural Gas Grill To Propane

If you want to convert the natural gas grill to propane at home, we recommend you to start the procedure with precautions. It is essential since not adopting safety measurements can be detrimental for the conversion and your health as well.

Things you will need:

  • Soapy solution

Step 1:

Even before you start the conversion, is it essential to identify if you can convert natural gas BBQ to propane. You can know about it from the user manual that will come along with the natural gas BBQ grills.

Read through the guideline and see if the model is convertible or not. If you cant find the right information in the user manual, you may search the manufacturer website with the particular model number and see through the information.

Alternatively, you can contact the local provider of the unit.

Step 2:

Then you will need to purchase the necessary conversion kit from natural gas to propane. You can get it at the nearest hardware shop or get it from the grill supplier.

Step 3:

Before you start the conversion, turn off the natural gas supply line. Then find the connector of the gas line with the BBQ grill. Disconnect the supply line using a screwdriver or wrench.

Then, you need to curve your pathway through the interior of the BBQ grill. For this, use a quality screwdriver to remove the nuts and bolts from the grill outside. Then access the internal parts of the device.

Step 4:

A natural gas run BBQ grill comes with a natural gas use gear. These are:

  • Gas valves

Contact Your Gas Provider

Search and find a quality gas line expert or a plumber who can set a gas line from your house to your outdoor grill. And this procedure may cost about 20 dollars to 25 dollars per linear foot on average. Inform them that you are making the task of converting your propane grill to natural gas since they may have a few guidelines for perfect switching.

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How Do I Convert My Grill To Natural Gas

Not every propane grill can use natural gas, so be sure to consult your owners manual. Many LP grills have manufacturer dual-fuel labels showing they can be converted to NG. If so, then the manufacturer will offer conversion kits via their website or other retail outlets. Youll need to buy a natural gas grill.

Can I Convert My Propane Grill To Natural Gas

Char-broil Commercial Gas Grill With Natural Gas Conversion

The safest and easiest way to convert a liquid propane grill to natural gas is with a conversion kit supplied by the manufacturer. Some liquid propane grills come with the necessary orifices to prepare the grill for use with natural gas. The existing liquid propane gas hose and regulator must be removed from the grill.

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Convert Propane Grill To Natural Gas Orifice Size

The volume of gas entering the cook box is determined by gas pressure, control valve, and orifice size. Among the trio, the orifice is arguably the most critical factor, given its diversity and the number of BBQ-lovers around the country.

When converting from one gas to the other, youll notice that any conversion kit will include something that looks like a nozzle whose end has a hole called orifice. Small as the orifice is, it makes all the difference in the world for a grill to be a functional appliance or a death trap.

The valve orifice fitting has a hole bored at the center whose aperture diameter varies depending on the grills input BTU, but the gist usually goes as follows:

BTU > Orifice Size Conversion Chart
BTU per Hour Input
Natural Gas: 1,050 BTU 0.65 SP GRPropane: 2,500 BTU 1.53 SP GR

Be advised that our table covers only the most common orifice sizes and BTU inputs found in the majority of gas grills, so theres a chance that your grill may not be in here. If such is the case, please contact the official manufacturer for further details.

The BTU figure is usually printed on the grills label or the users instruction manual, while the orifices diameter can be found on the top or side of the nozzle. For example: a #56 orifice indicates that the hole is bored using a #56 drill bit. If your grill has a BTU input of, say, roughly 14,000, a natural gas grill needs a #49 orifice while a propane-fueled grill needs a #57 orifice.

Which Grills Can Be Converted To Natural Gas Grills

The Grillfather website has a convenient list of which propane grills can be converted to natural gas grills. As the website states, the list is ongoing and updated as more manufacturers start selling conversion kits for their grills.

According to the Grillfather, the following grills are currently convertible:

  • Char-Broil Grills: Some, but not all, of these grills offer conversion kits that owners can purchase at DIY and home improvement stores such as Home Depot.
  • Lynx: Lynx sells conversion kits for most of their grills for an additional fee.
  • Summerset: Summerset offers conversion kits for some of its grills at no extra charge to the customer.
  • Twin Eagles: Twin Eagles offers conversion kits for some of its grills at no extra cost to the customer.
  • Viking: Viking offers conversion kits for most of its grills at an additional fee.
  • Weber: Weber doesnt make or sell any conversion kits for its grills however, Grillfather lists an independent company that offers Weber conversion kits.

When using a third-party company to convert a grill from propane to natural gas, its important to remember that this could potentially void the grills warranty, just as it will for any Weber grills.

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Why Cant You Convert All Propane Grills To Natural Gas

As mentioned, some grills arent equipped with what they need to be converted to natural gas grills, while other grills dont have conversion kits that work for them, which is especially true of some of the older model propane grills.

Additionally, people cant convert grills to work in another country. People cant convert grills made in the United Kingdom to work in the United States, and vice versa.

Another reason people cant convert certain grills is that specific companies refuse to sell conversion kits for them. Weber, for example, doesnt sell conversion kits because the company believes converting a grill results in too many potential safety hazards.

The company goes so far as to state that converting the grill renders the warranty null and void.

Buy The Required Conversion Tools

Kirkland Signature Gas Grill: Convert Char Broil Grill To Natural Gas

Each outdoor grill demands individual conversion tools for safer conversion. You can get these tools from an online store, a local grilling hardware shop, or producers. Make sure you go for the compatible kit by observing your grills model and brand.

Here are the basic kits you need for conversion-

  • a typical gas hose regulator gas spurts
  • a series of small wrenches or hex openers.

All the tools mentioned above will cost about 50 dollars to 100 dollars on average.

It would help if you never fastened up your gas pipe to your grill before converting it as a preventive tip. Since these are two different fuel types, they also burn in a particular way. Besides, they can also grill your steak in the wrong way and cause hazardous incidents.

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How Do I Convert My Weber Grill From Natural Gas To Propane

Some still utilize charcoal, while others run on propane or natural gas. Additionally, propane is readily available for purchase at gas stations and home improvement stores. Converting a natural gas BBQ to use propane can be done at home however, caution should be taken.

Secondly, why are natural gas grills more expensive? Natural gas is also cheaper than propane and is considered to be a greener gas because it burns cleaner. Youâll also need a professional to install the line and to hook up your grill, so your up-front costs could be high, particularly if you live some distance from a natural gas main.

Consequently, can a Weber Spirit grill be converted to natural gas?

In order to convert a Weber barbecue grill to use Natural Gas or to use Propane we will need to change all the orifices in the barbecue. This 88832 orifice was used in Weber Spirit and Genesis models with side-mounted control valves Only when the original orifice is three-eighths hex-head diameter.

Can you convert a Napoleon BBQ from propane to natural gas?

Napoleon N370-0956 Propane to Natural Gas Conversion Kit for Prestige P500RB. This kit is to convert your Prestige 500 from Propane to Natural Gas.

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Comparisons Between Natural Gas And Liquid Propane

Most people have no idea that the natural gas they use is actually composed of various types of gases such as ethane, butane, methane, and propane. Propane is the raw part of natural gas that is separated from the other gasses during the processing stage at most facilities. In the past few years, natural gas has emerged as the new alternative fuel for liquid propane.

While a natural gas installation costs a lot initially, the fuel costs much less in the long run. Natural gas tends to taste much cleaner but it is less effective than propane. You may consider natural gas for your outdoor kitchen or to create an in-built grill. However, if you are a beginner or occasional griller, we suggest that you stick with propane.

Use of energy

Liquid propane contains about twice the energy as compared to natural gas, hence it is much more efficient than the latter. In an hour, a natural gas burner burns up about 97 cubic feet, while a propane furnace burns only about 40 cubic feet.

One cubic foot of propane is 2,516 BTUs, and one cubic foot of natural gas is 1,030 BTUs. So, given the fact that liquid propane contains more than double the energy available in natural gas, its much more efficient than the latter

Cost factor

Effect on the environment

Propane is known to be one of the cleanest fossil fuels. Several tests by the U.S. Environmental Protection Agency indicate that propane-fueled vehicles emit up to 90% less percentage of carbon monoxide.

Safety measures

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Remove The Control Panel

Char broil Commercial Gas Grill With Natural Gas Conversion

This step will depend on your grills design. If your grills burners run into the control panel as per the image below then you will need to control panel to give you full access to your grills valve tubes in order to remove them for conversion.

If your grills valve tube and burner connection sits directly under the cooking grates then you will not need to remove the control panel, and can skip this step.

Remove the control panel on your grill. In the case of most propane grills, like the Weber Spirit, this can be lifted and removed quite easily. Removing this should expose the control valves. With the valves exposed, find the gas line that connects the manifold to the valves.

The tip of the control valve is inserted into the burner. The front of the burner is where the air adjustment acts like a carburetor mixing gas with oxygen as the valve sprays gas mixed with air into the Weber pipe burner.

We are going to need to slide the burner off the valve so we can access the orifice. In order to slide the burner off the control valve we have two options. However, the condition of the barbecue will usually choose one of these options for us. If not you are lucky but the build up of grease and the breakdown of materials usually decides this for us.

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How Do I Know If I Can Convert My Grill

The easiest way a person can know if he can convert his grills is to check the user manual, as most have a section that talks about conversion. Additionally, users can check out the manufacturers website. Many have a list of which grills can be converted, and will sell the conversion kits right there on the website.

If these options fail, the grill owner can always write or call the company that manufactured his grill. They should be able to tell him whether or not he can convert a specific grill and where to find the conversion kit if so.

Can You Convert A Weber Propane Grill To Natural Gas

It used to be that you could convert any Weber LPG grill to NG. However, in recent years they have started to sell separate LPG and NG models.

Again though, pretty much any Weber grill CAN be converted, with required parts and instructions on how to do so readily available. However, Id be hesitant as it may invalidate your home insurance if you convert a grill thats not officially marked up convertible.

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How Do I Convert A Propane Grill To Natural Gas

You can convert your propane grill to natural gas with a simple procedure and some help from your grill dealer and natural gas company. Whether converting a barbecue grill, mobile home grill or propane stove to natural gas, you only need to change the size of the orifice that allows gas to meet the flame and burn. With mobile home grills and stoves, you buy kits that include simple instructions you can do yourself. With barbecue grills, you will need some help to convert your propane grill the natural gas.

The reason different sized orifices are needed to convert a propane stove or grill to natural gas has to do with the composition of these two different gases. Natural gas requires 40% more air to burn than propane does and it is delivered at a lower pressure than propane. This means the orifice must be 2.5 times bigger to allow for the additional air and lower gas pressure.

Kits can be difficult to find for converting a propane grill to natural gas. Homeowners must either drill out the present orifice to make it larger, or purchase a new orifice of the proper size if they want a natural gas grill. Drilling an orifice can be difficult and is best done with a drill press. Check with your dealer to find out the correct orifice size to drill.

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